A 94 GHz Millimeter-Wave Radar System for Remote Vehicle Height Measurement to Prevent Bridge Collisions

Collisions between over-height vehicles and low-clearance bridges cause infrastructure damage and pose safety risks. Existing detection systems rely primarily on optical sensors, which suffer from performance degradation in adverse weather conditions. This paper presents an alternative approach based on a 94 GHz millimeter-wave radar that achieves velocity-independent height measurement. The proposed technique exploits the ratio of Doppler shifts from two scattering centers on a vehicle, specifically the roof and the wheel–road interface. This ratio depends only on the measurement geometry, as the unknown vehicle velocity cancels algebraically, enabling direct height computation without speed measurement. The paper provides a closed-form height estimation model, analyzes the trade-off between frequency resolution and geometric constancy during integration, and presents experimental validation using a scaled laboratory testbed. An optical tracking system is used solely for ground-truth validation in the laboratory and is not required for operational deployment. Results across six test cases with heights ranging from 20 cm to 46 cm demonstrate an average absolute error of 0.60 cm and relative errors below 3.3 percent. A scaling analysis for representative full-scale geometries indicates that at highway speeds of 80 km/h, integration times in the millisecond range (approximately 3–18 ms for representative 20–50 m measurement standoff) are feasible; warning distance can be extended independently by upstream radar placement. The expected advantage in fog, rain, and dust is based on established W-band propagation characteristics; dedicated adverse-weather and full field validation (including multipath, clutter, and multi-vehicle scenarios) remain future work.